Guide to the safe use of Overhead Travelling – Gantry – Jib Cranes and Hoists

This guide is vital because these types of cranes — overhead travelling, gantry, jib, and hoists — are ubiquitous in industrial settings and pose significant lifting risks if not handled correctly. Cranes for You includes it in the Knowledge Centre because strict adherence to safe operating practices dramatically reduces accidents and supports our Goal Zero for lifting, rigging, and transport operations.

Crane Types and Key Safety Principles

• Travelling (Overhead) Cranes — These run on bridge rails and require proper lifting speed, load path control, and operator competence.
• Gantry Cranes — Often used for very large or heavy loads; require stable ground and careful rigging to prevent tipping.
• Jib Cranes — Swinging motion adds complexity: operators must manage swing loads, backlash, and radius limitations.
• Hoists — Chain or wire rope hoists demand regular inspection, correct loading, and understanding of their WLL (Working Load Limit).
• Load Control and Rigging — Safe use depends on correct sling selection, rigging configuration, proper hardware and control of dynamic load behavior.
• Inspection & Maintenance — Regular checks of rails, wheels, ropes, controls, and end stops are essential to prevent mechanical failure.

Practical Relevance for Lifting Operations

Using these cranes safely is not simply a regulatory box to tick — it’s a core part of efficient, risk-managed lifting operations. When operators, supervisors, and riggers follow a standardised guide:

• You significantly reduce the risk of load swing, impact, and dropped loads.
• You ensure that the crane structure and support systems are not over-stressed by poorly planned lifts.
• Maintenance planning becomes proactive, reducing downtime and unexpected breakdowns.
• Teams can make safer decisions on rigging, travel paths, and crane coordination.

Official Guidance and Standards

This guide is based on best-practice recommendations and recognised safety standards, including relevant crane-operation norms and manufacturer instructions. It reflects technical considerations for safe crane operation, load handling, and inspection intervals. For detailed procedures and checklists, always refer to original manufacturer manuals and statutory requirements.

Related Knowledge Articles

• Working Load Limit vs Safe Working Load — Key for selecting slings and hoists.
• Crane Stability & Ground Pressure — Preventing crane tip-over.
• Multiple-Crane Lifts Guidance — Coordination in multi-crane scenarios.

Ready to Lift with Confidence?

Training, rigging checks, and independent lift reviews are key to safe overhead crane use. Contact us for expert support—from operator training to risk assessment and supervision of your crane operations.